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| Section | Weight | Objectives |
|---|---|---|
| Corrosion Monitoring & Inspection | 25% | - Coupon and probe technologies - Ultrasonic thickness testing - Inspection data interpretation & analysis - Electrical resistance and linear polarization |
| Internal Corrosion Mechanisms | 25% | - Sour corrosion (H2S, sulfide cracking) - Top-of-line corrosion and flow effects - Sweet corrosion (CO2, organic acids) - Microbiologically Influenced Corrosion (MIC) |
| Ethics & Professional Practices | 5% | |
| Mitigation & Control Strategies | 25% | - Operational controls (dehydration, pH adjustment) - Corrosion inhibitor selection & application - Internal coating systems - Biocide treatment & MIC control |
| Integrity Management & Standards | 20% | - Risk assessment & corrosion modeling - Internal Corrosion Integrity Programs - NACE/AMPP standards (SP0106, MR0175, TM0194) |
1. When observing fabrication defects the NACE Inspector should:
A) Write an NCR and call the fabricator
B) Stop the job immediately
C) Consult the specification to determine how they should be treated
D) Require they be corrected prior to coating
2. The main reason dehumidification Is used during coating operations is to
A) allow the contractor to guarantee the completion date.
B) avoid repetitive blasting/coating operations.
C) reduce the possibility of missing the recoat window.
D) control the environment
3. You are NACE Level 2 Inspector working on a tank lining job where a mobile centrifugal blast unit is being used to blast the tank floor to a NACE No. 1/SSPC SP 5. The Contractor has completed his final blast and has called for a hold point inspection. This is the 1st time you have seen field based centrifugal blast cleaning.
You observe what appears to be staining on the substrate however the Contractor assures you this is normal when using centrifugal blast units and what you are seeing is what is defined In the standard as an acceptable variation in appearance.
Your FIRST preferred course of action Is to:
A) Call your supervisor
B) Request that the Contractor re-blast the floor
C) Shut the job down
D) Review the standard with the Contractor and re-inspect the floor
4. A reinforced coating is
A) less resistant to movement, abrasion, and impact than a non-reinforced coating.
B) equally resistant to movement and impact as a non-reinforced coating.
C) more resistant to movement, abrasion, and impact than a non-reinforced coating.
D) equally resistant to abrasion and impact as a non-reinforced coating.
5. When conducting inspections the Inspector should follow which standards:
A) ISO standards in Europe and Asia
B) The specified standards
C) NACE and 55PC standards in North America
D) Australian standards in Australia
Solutions:
| Question # 1 Answer: C | Question # 2 Answer: D | Question # 3 Answer: D | Question # 4 Answer: C | Question # 5 Answer: B |
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